Job Purpose:
- As a Senior Outboard Engine Marine Maintenance Technician, you will lead the maintenance, troubleshooting, and
- repair of high‑performance outboard engines across a variety of vessels. You’ll mentor junior technicians, manage
- complex diagnostics, and ensure engines operate at peak efficiency and reliability.
Job Responsibilities:
- Routine Maintenance: Perform scheduled maintenance services on outboard engines, including oil changes, filter replacements, spark plug checks, fuel system inspections, and cooling system flushing.
- Engine Diagnostics: Use diagnostic tools and software to troubleshoot performance issues,fault codes, and electrical/electronic system errors across various outboard engine brands (Yamaha, Mercury, Suzuki, Honda, etc.).
- Major Overhauls: Conduct full engine overhauls including disassembly, inspection,cleaning, and replacement of internal components such as pistons, rings, crankshafts,cylinder heads, and bearings.
- Gearbox Overhauling: Dismantle and rebuild lower units/gearboxes; inspect and replace damaged gears, shafts, seals, and bearings; ensure proper alignment, lubrication, and pressure testing.
- Fuel & Cooling Systems: Service and repair fuel injection systems, carburetors, fuel pumps,themostats, water pumps, and impellers to maintain optimal engine performance and prevent overheating.
- Electrical System Repairs: Troubleshoot and repair ignition systems, starters, charging systems, trim/tilt motors, and wiring harnesses.Propeller & Drive Systems: Inspect, repair, or replace propellers and shafts; perform checks on thrust washers, seals, and hub assemblies for signs of wear or damage.
- Preventive Maintenance Planning: Develop and implement preventive maintenance schedules to reduce unplanned failures and extend engine life.
- Technical Documentation: Maintain accurate service records, engine logs, and reportson all inspections, repairs, and parts used.
- Safety Compliance: Ensure all maintenance and repairs are performed in accordance with OEM guidelines, safety regulations, and environmental standards.
- Team Coordination: Supervise junior technicians and assistants during maintenance-operations; provide guidance and ensure work quality.
- Customer & Operations Support: Work closely with the operations team or boat users-to understand performance issues and recommend corrective actions.
- OEM Communication: Liaise with manufacturers and suppliers for technical support,warranty claims, and sourcing of genuine spare parts.
Qualifications:
- Diploma or Technical Certificate in Marine Engineering, Mechanical Engineering, or a related technical field.
- OEM training and certifications in outboard engine systems (e.g., Yamaha, Mercury, Suzuki, Honda) are highly preferred.
- Valid STCW Basic Safety Training and ENG1 Medical Certificate (if applicable to marine operations). Strong understanding of marine safety practices, environmental regulations, and engine room protocols.
Experience:
- Minimum of 6–8 years of hands-on experience in servicing and repairing outboard marine engines, with at least 2 years in a senior or lead technician role.
- Proven track record in performing routine maintenance, troubleshooting, overhauling, and rebuilding of outboard engines and gearboxes.
- Experience working on 2-stroke and 4-stroke outboard engines across various engine brands (Yamaha, Mercury, Suzuki, Honda, Evinrude, etc.).
- Skilled in conducting complete gearbox overhauls, including gear inspection, seal replacement, and pressure testing.
- Background in both workshop-based repairs and on-site servicing of vessels in marinas, shipyards, or offshore locations.
- Familiarity with electrical troubleshooting related to ignition systems, trim/tilt motors, control units, and starter systems.
Job Financial Dimensions:
The Senior Outboard Engine Technician plays a key role in supporting the financial performance of marine operations by ensuring cost-effective maintenance, reducing unplanned breakdowns, and extending the service life of outboard engine systems.
Although the role does not typically involve direct budget management, it has a strong indirect financial impact in the following areas:
- Reducing Repair Costs: Timely diagnostics and preventive maintenance help avoid major breakdowns and reduce dependency on external service providers.
- Optimizing Spare Parts Usage: Recommends efficient use of spare parts and consumables, helping control inventory costs and minimize waste.
- Extending Engine Lifespan: Proper servicing and overhaul practices reduce the frequency of engine replacements, protecting capital investment.
- Fuel Efficiency: Ensures engines run at optimal performance, which contributes to better fuel economy and operational savings.
- Supporting Maintenance Budgeting: Provides accurate input on parts, labor, and overhaul needs to assist the maintenance planner or technical manager in forecasting maintenance budgets.
- Downtime Reduction: Quick response to faults and efficient repair work help reduce vessel downtime, maintaining fleet availability and operational continuity.
- Through technical leadership and hands-on expertise, the Senior Technician contributes directly to the cost efficiency, reliability, and performance of outboard engine operations
Communication and Leadership:
- Clear Technical Communication: Effectively communicates technical issues, repair plans, and maintenance updates to supervisors, team members, and non-technical stakeholders.
- Team Coordination: Leads and coordinates tasks among junior technicians and assistants, ensuring proper task delegation and smooth workflow during maintenance operations.
- Mentoring & Training: Provides on-the-job training, guidance, and technical support to less experienced team members, promoting skill development and safety awareness.
- Reporting & Documentation: Accurately documents inspection findings, service reports, and parts usage, and communicates maintenance needs clearly to planners and managers.
- Collaboration Across Departments: Works closely with marine operations, spare parts departments, and planning teams to ensure alignment on maintenance schedules and priorities.
- Problem Solving Under Pressure: Maintains calm and focus during high-pressure situations or emergency breakdowns, leading the team to quick and effective resolutions.
- Customer Interaction (if applicable): Communicates professionally with boat owners, captains, or clients to explain technical issues and provide maintenance recommendations.
- Safety Leadership: Promotes and enforces safety practices during all maintenance activities, leading by example and encouraging a safety-first mindset among the team